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Automatic Servo Piston Filling Machine

Name: Automatic Servo Piston Filling Machine
Brand: Barvaya Packaging Industries
Price: 150000 INR
Availability: InStock

Price 150000 INR/ Piece

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MOQ : 1 Piece

Automatic Servo Piston Filling Machine Specification

Product Type
Automatic Servo Piston Filling Machine

Material
Stainless Steel

Application
Liquid Filling

Packaging Material
Bottles, Containers

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Servo Motor

Voltage
420 Volt (v)

Weight (kg)
Approx. 400 kg

Dimension (L*W*H)
2000*1200*2200 mm

Capacity
150 Litre/Hour

Feature
High Filling Accuracy

Color
Silver

Model Number
BPI-PF

Transparent Safety Door
Yes

Model Name/Number
BPI-PF

Corrosion Resistance
Yes

Voltage Type
Three Phase

Easy Cleaning
Yes

Number Of Phases
3 Phase

Frequency
50 Hz

Filling Range
100 ml to 1 Litre

Filling Heads
1 to 20 Head

Touch Screen
Included

Filling Accuracy
+/- 1%

Belt Conveyor
Included

Machine Type
Automatic

Automatic Servo Piston Filling Machine Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Cash in Advance (CID)

Supply Ability
10 Pieces Per Month

Delivery Time
8-10 Week

Main Export Market(s)
Western Europe, Middle East, Central America, South America, Asia, Eastern Europe, North America, Australia, Africa

Main Domestic Market
All India

About Automatic Servo Piston Filling Machine

An automatic servo piston filling machine is a type of industrial machinery used for accurately filling containers, such as bottles, jars, or containers, with liquid or viscous products. The "automatic" and "servo" aspects of the machine refer to its ability to perform filling operations without manual intervention and its utilization of servo motors for precise control, respectively.

Here's a breakdown of the key components and features of an automatic servo piston filling machine:

1. Servo Motors: Servo motors are high-precision motors that provide accurate control over movement. In a filling machine, servo motors are used to control the movement of the piston that dispenses the liquid product into the containers. This ensures consistent and precise filling volumes.

2. Piston Mechanism: The piston mechanism consists of a piston that moves back and forth within a cylinder. As the piston moves forward, it draws in a specific volume of product. When the piston moves backward, it dispenses the product into the containers.

3. Hopper: The machine typically includes a product hopper where the liquid or viscous product is stored. The hopper feeds the product to the piston mechanism for filling.

4. Filling Nozzles: The filling nozzles are responsible for directing the product into the containers. These nozzles are designed to prevent spillage and ensure accurate filling.

5. Container Handling System: An automatic filling machine often includes a system for handling containers. This could involve conveyor belts, indexing mechanisms, or other mechanisms that move the containers into position for filling and then transport them away once filling is complete.

6. Control Panel: The machine is controlled through a user interface or control panel. Operators can set parameters such as filling volume, speed, and other settings based on the type of product and container.

7. Sensors and Feedback Systems: To ensure accuracy, the machine may include sensors to detect the presence of containers and monitor the filling process. These sensors provide feedback to the control system to adjust the filling operation as needed.

8. Capping and Sealing Mechanism (Optional): Depending on the application, the filling machine might be integrated with a capping or sealing mechanism to seal the filled containers.

9. Cleaning and Maintenance Features: The machine may include features for easy cleaning and maintenance, such as quick-change parts and access points for cleaning.

10. Customization and Adaptability: Filling machines can often be customized to handle various container sizes, types of products, and production speeds.

Advanced Servo Technology for Consistent Fill Levels

Equipped with a high-precision servo motor and PLC control system, the BPI-PF model ensures repeatable accuracy in every filling operation. The inclusion of a touch screen interface simplifies parameter adjustments, making it easy to adapt to different container sizes and volumes. This system significantly reduces wastage and improves product consistency in large-scale production environments.

Designed for Efficiency and Safety

User safety is prioritized with a transparent safety door, while cleaning processes are streamlined with easy-to-access parts. The integrated belt conveyor enhances throughput, and the corrosion-resistant, stainless steel build ensures the machine can handle a range of liquid products without performance degradation. These features combine to promote operational efficiency and equipment longevity.

FAQ's of Automatic Servo Piston Filling Machine:

Q: How does the Automatic Servo Piston Filling Machine improve filling accuracy?

A: This machine uses advanced servo motor control and a PLC system to precisely measure and dispense liquids. Its design achieves a filling accuracy within +/- 1%, minimizing product loss and ensuring uniform fills across all containers.

Q: What types of liquids and containers can the BPI-PF model fill?

A: The BPI-PF is suitable for a wide variety of liquid products, including water, oils, syrups, and more. It is compatible with bottles and containers ranging from 100 ml to 1 litre in volume, making it versatile for different packaging applications.

Q: When is cleaning and maintenance necessary for this filling machine?

A: Machine cleaning should be performed after each production shift or when changing the liquid product to prevent contamination. The easy-to-clean design and stainless steel construction facilitate quick and thorough maintenance routines.

Q: Where can the Automatic Servo Piston Filling Machine be installed?

A: Designed for industrial use, it can be installed in manufacturing plants, packaging facilities, or service provider workshops where consistent and automated liquid filling is required.

Q: What are the main benefits of the transparent safety door and touch screen interface?

A: The transparent safety door allows operators to safely monitor operations without exposure to moving parts, while the touch screen interface enables simple parameter settings, real-time monitoring, and quick troubleshooting.

Q: How does the machine handle different filling requirements within a single production line?

A: With its adjustable filling heads (from 1 to 20) and flexible control system, operators can easily set required volumes and handle multiple container sizes, making it suitable for varied production batches with minimal downtime for changeovers.

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